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Ice Cream Homogenizer

Name: Ice Cream Homogenizer
Brand: PROCESS ENGINEERING COMPANY
Price: 200000.00 INR
Availability: InStock

Price 200000.00 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Ice Cream Homogenizer Specification

Product Type
Ice Cream Homogenizer

General Use
Homogenization of dairy products, specifically ice cream mix

Material
Stainless Steel

Type
High Pressure Homogenizer

Capacity
200-1000 L/h (varies by model)

Weight (kg)
Approx. 300-500 kg (varies by model)

Computerized
No

Automatic
Yes

Control System
Manual and Semi-Automatic

Processing Pressure
Up to 250 bar

Cleaning System
CIP (Clean-In-Place) compatible

Cooling Mode
Water Cooled

Sterilization Method
Thermal/Steam Sterilization Compatible

Motor Power
7.5-15 kW (varies by capacity)

Voltage
380 V / 50 Hz

Dimension (L*W*H)
1400 x 850 x 1300 mm (approx.)

Feature
Efficient particle size reduction, durable design, low noise operation

Color
Silver

Ice Cream Homogenizer Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
100 Pieces, Piece Per Month

Delivery Time
1 Week

About Ice Cream Homogenizer

Ice Cream Homogenizer improves the binding of water and air, giving a final product that is less icy. This homogenizer comprises of positive displacement pump and has its own significance. The displacement pumps force the product under high pressure through a small adjustable gap between the valve and the valve seat, causing turbulence and intense mixing.Ice Cream Homogenizergives a greater apparent richness and palatability.Homogenization is a process used to emulsifying one liquid into another or uniformly dispersing solid particles throughout a liquid to improve important product qualities. This makes a smoother ice cream, has better air stability and also increases resistance to melting.

Specifications:

Material: SS 304
Capacity: 30L-25000L/H
Size: Customized

High-Pressure Homogenization for Dairy Excellence

This homogenizer is engineered specifically for dairy applications, delivering finely dispersed ice cream mixes and other liquid foods. With pressures reaching up to 250 bar, it guarantees stable emulsion and minimized particle size, which is essential for quality texture and taste. The robust stainless steel build and high-grade alloy homogenizing valve promise reliability and long service life, even in demanding production settings.

Operational Efficiency and Safety

The machine utilizes a direct coupling drive and stepless flow rate regulator for smooth, precise control. Triple lip seals minimize leakage while noise levels remain under 78 dB, supporting a comfortable working environment. Overpressure protection and an emergency stop switch bolster operational safety, while easy-access panels facilitate regular maintenance without disrupting production schedules.

Versatile Applications and Advanced Cleaning

Suitable for dairy, beverage, food, and pharmaceutical industries, the homogenizer integrates seamlessly into various production lines. Its compatibility with thermal and steam sterilization, as well as CIP cleaning, ensures it meets stringent sanitation requirements. Spare seals and an operation manual are included for quick setup and ongoing reliability.

FAQs of Ice Cream Homogenizer:

Q: How does the Ice Cream Homogenizer improve the quality of dairy products?

A: By applying pressures up to 250 bar, the homogenizer reduces particle size in dairy mixtures, enhancing texture, stability, and creaminess. This process prevents separation and improves mouthfeel, which is particularly important for ice cream and other liquid dairy products.

Q: What materials are used in the construction of the Ice Cream Homogenizer?

A: The body is crafted from polished stainless steel for durability and hygiene, while the homogenizing valve is made from high-grade alloy steel to withstand high pressure and ensure long-lasting performance.

Q: When should the flow rate be adjusted during operation?

A: The stepless regulator allows for real-time flow rate adjustments during production, ensuring that different batch requirements for dairy, beverages, food, or pharmaceuticals are met without interrupting the process.

Q: Where is this homogenizer typically installed?

A: It is installed in production facilities specializing in dairy, beverage, food, or pharmaceuticals, especially where high-capacity mixing and particle size reduction are required. Dimensions are approximately 1400 x 850 x 1300 mm, suitable for standard industrial environments.

Q: What is the process for cleaning and sterilizing the homogenizer?

A: The machine is compatible with CIP (Clean-In-Place) cleaning and thermal or steam sterilization, allowing thorough sanitation without the need for manual dismantling, which saves time and ensures compliance with hygiene standards.

Q: How does the triple lip seal design benefit usage?

A: Triple lip seals offer enhanced leak prevention, reducing downtime and safeguarding motor and drive components against contamination, which increases overall operational reliability.

Q: What accessories are included with purchase, and how do they support maintenance?

A: The homogenizer comes with spare seals and an operation manual. Easy-access panels facilitate swift maintenance, minimizing production interruptions and helping maintain optimal performance throughout its lifecycle.