08045477023
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Send InquiryIndustrial Fermenter
Price 645000.00 INR/ Piece
MOQ : 1 Piece
Industrial Fermenter Specification
- Condition
- New
- Power
- 3-22 kW (Depending on model size and agitator design)
- Product Type
- Industrial Fermenter
- General Use
- Fermentation for Pharmaceuticals, Biotech, Food & Beverage Industries
- Material
- Stainless Steel (SS316/SS304)
- Capacity
- Ranging from 100 Liters to 50,000 Liters (customizable)
- Weight (kg)
- Varies as per capacity, approx. 800 kg for 1000 L
- Computerized
- Yes
- Automatic
- Yes
- PLC Control
- Available
- Mixer Type
- Agitator with Mechanical Seal (Top or Side Mounted)
- Shaft
- SS316/SS304, Single or Double Mechanically Balanced
- Drive Type
- Electric Motor Drive, Gearbox Mounted
- Voltage
- 220V/380V/415V available
- Motor
- Heavy Duty, Energy Efficient Motor
- Dimension (L*W*H)
- Custom as per capacity (example: 2000*1800*3500 mm for 1000 L)
- Feature
- Temperature & pH Control, Sterilizable, CIP/SIP System, Pressure Gauge
- Color
- Polished Stainless Steel Finish
Industrial Fermenter Trade Information
- Minimum Order Quantity
- 1 Piece
- Supply Ability
- 100 Pieces Per Month
- Delivery Time
- 1 Week
About Industrial Fermenter
Industrial Fermenter
Industrial Fermenter is used to grow bacteria and fungi in large amounts. This fermenter is usually made from a metal that will not corrode, such as stainless steel.Industrial fermentation is the intentional use of fermentation by microorganisms such as bacteria and fungi as well as eukaryotic cells like CHO cells and insect cells, to make products useful to humans.Industrial Fermenter uses a process that produces chemical changes in organic substrates through the action of enzymes.Advantages of this process include low costs, ease of control, high acetic acid concentrations, and lower space requirements.
Specifications:
- Material: Stainless Steel304/316L
- Capacity: 500-5000kgs/H
- Size: Customized
Efficient Heating and Cooling
This fermenter uses either a dimple or limpet jacket for precision thermal regulation. Its double-layered insulation with polyurethane foam minimizes energy loss, ensuring consistent temperatures during all fermentation modes, crucial for product quality and yield.
Superior Control and Automation
Featuring an advanced touchscreen HMI and PLC controls, the fermenter supports fully computerized operations. Automatic air sparging, sanitary sampling valves, and automatic sensors for DO, pH, foam and temperature provide robust process monitoring and regulation.
Versatile Design and Customizability
With a capacity range from 100 to 50,000 liters and adaptable inlet/outlet, mounting, and finish options, this fermenter is highly customizable for specific client needs. It accommodates rigorous requirements in pharmaceuticals, biotechnology, and food & beverage industries.
FAQs of Industrial Fermenter:
Q: How does the jacket type contribute to efficient heating and cooling in this fermenter?
A: The fermenters dimple or limpet jacket ensures targeted and uniform thermal transfer, enabling rapid heating or cooling through circulating utility fluids. Polyurethane foam insulation further reduces thermal losses and maximizes energy efficiency during operations.Q: What are the benefits of the mirror-polished internal finish?
A: The mirror-polished internal surface minimizes contamination risk, enhances product purity, and makes cleaning faster and more effective. This meets stringent pharmaceutical and food-grade hygiene standards required by GMP and CE certifications.Q: When is it necessary to select the ex-proof grade option?
A: Ex-proof grade should be selected when fermenting volatile or potentially hazardous materials, or when installed in environments classified as hazardous. This ensures safety and compliance with relevant industrial safety norms.Q: Where are these fermenters typically used in industry?
A: These fermenters are deployed in pharmaceuticals, biotechnology, and food & beverage industries across production plants and R&D units in India and globally. Their robust and customizable design fits varied process environments and industry standards.Q: What process control features are included to enhance usage and productivity?
A: Advanced touchscreen HMI, automatic air sparger, integrated sensors for critical parameters, and PLC-based controls provide precise monitoring and adjustment, streamlining workflow and boosting productivity with minimal manual intervention.Q: How does the CIP/SIP system simplify the cleaning and sterilization process?
A: With Clean in Place (CIP) and Steam in Place (SIP) capabilities, the fermenter enables automated and thorough washing and sterilization of all interior surfaces, reducing downtime and supporting consistent batch integrity without requiring disassembly.Q: What are the main benefits of variable agitation speed and sanitary sampling valves?
A: Variable agitation allows optimization of mixing to suit different fermentation requirements, directly impacting yield and quality. Sanitary sampling valves with minimal dead leg facilitate easy, contamination-free sampling throughout the process.
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Contact Details
PROCESS ENGINEERING COMPANY
GST : 09APTPC6407K1ZH
GST : 09APTPC6407K1ZH
Plot No-497, Udyog Kendra-II, Ecotech-III,Greater Noida - 201306, Uttar Pradesh, India
Phone :08045477023
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