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Rotary Curd Cup Machines

Name: Rotary Curd Cup Machines
Brand: PROCESS ENGINEERING COMPANY
Price: 450000.00 INR
Availability: InStock

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MOQ : 1 Piece

Rotary Curd Cup Machines Specification

Product Type
Rotary Curd Cup Machine

General Use
Automatic filling and sealing of curd/yogurt cups in dairy processing plants

Material
Stainless Steel (Food Grade 304/316)

Type
Rotary Type

Capacity
1000 to 4000 cups per hour (customizable)

Weight (kg)
Approx. 600-950 kg

Computerized
Yes

Automatic
Fully Automatic

Control System
PLC Controller with Touch Screen Interface

Processing Pressure
Normal atmospheric

Cleaning System
CIP (Clean-In-Place)

Cooling Mode
Optional (depends on model integration)

Sterilization Method
UV Cup Sterilization (optional)

Motor Power
2-3 HP

Voltage
220/380 V, 50/60 Hz

Dimension (L*W*H)
Approx. 2000 x 1500 x 1800 mm

Feature
High accuracy filling, leak-proof sealing, easy changeover, user-friendly operation

Color
Metallic Silver

Sealing Type
Heat Seal (Aluminum Foil or Film)

Cup Size Range
50 ml to 500 ml (adjustable)

Number of Stations
8/12 Stations (as per model)

Hopper Capacity
60 liters (customizable)

Filling Accuracy
±1%

Maintenance
Low, Tool-free changeover

Operator Requirement
1 operator

Noise Level
< 75 dB

Cup Material Compatibility
PP, PS, PET, etc.

Air Consumption
0.5-0.7 m³/min at 6-8 bar

About Rotary Curd Cup Machines

The Rotary Curd Cup Machines are used for filling in curd in cups. These machines are fully automated and comes in various size of cups in a fast and easy manner. All the processes are controlled by a PLC based micro chip that helps in filling the right amount of curd into the cup. The Rotary Curd Cup Machines can work at ambient temperature through manifold valves by means of the highly efficient reciprocating pump. Further, they are available in various size and specifications to fulfill the requirements of the clients.

Specifications:

Material: SS
Size: Customized
Capacity: 2000 Cups/Hr

Precise Filling and Leak-Proof Sealing

This machine delivers 1% filling accuracy to ensure product consistency. Its leak-proof heat sealing technology works seamlessly with both aluminum foil and film, providing sturdy packaging to maintain product freshness throughout distribution. Every cycle guarantees dependable cups ready for immediate sale or logistics.

Hygiene and Operator-Friendly Design

Manufactured from food-grade 304/316 stainless steel, the machine prioritizes hygiene while remaining user-centric. A single operator can oversee the entire process, with easy changeovers and a CIP (Clean-In-Place) system simplifying cleaning routines. The PLC touch screen enhances operational efficiency and ensures a streamlined workflow.

Flexible and Customizable for Dairy Plants

Ideally suited for small to large dairy processing facilities, this rotary machine offers customizable cup sizes, hopper capacity, and output speed. Its modular design, with options like UV cup sterilization and integrated cooling, responds flexibly to specific production needs. Exported and supported by renowned Indian manufacturers, its widely trusted for consistent quality.

FAQs of Rotary Curd Cup Machines:

Q: How does the rotary curd cup machine ensure accurate and hygienic filling?

A: The machine utilizes a PLC-controlled system that precisely fills each cup to within 1% accuracy. The process is fully automatic and operates under normal atmospheric pressure. Food-grade stainless steel construction and an optional UV sterilization system, combined with a Clean-In-Place (CIP) cleaning routine, maintain a hygienic production line, minimizing contamination risks.

Q: What cup sizes and materials are compatible with this machine?

A: It is adjustable to handle cups from 50 ml to 500 ml and is compatible with various materials including PP, PS, and PET. Changeover between sizes and types is tool-free, allowing quick adaptation without downtime. This flexibility is ideal for dairies requiring multiple product lines or formats.

Q: Where is this machine typically used, and who operates it?

A: Primarily found in dairy processing plants, the rotary curd cup machine is designed for automatic filling and sealing of curd or yogurt products. Its user-friendly interface requires just one operator, who can easily manage the system via the integrated PLC touch-screen controller.

Q: What kind of sealing method is employed, and how does it benefit the product?

A: The machine employs heat sealing, capable of applying either aluminum foil or sealing film to the cup. This ensures leak-proof performance, enhanced shelf life, and secure packaging for safe transportation and retail display. The sealing system is engineered for high throughput without compromising seal integrity.

Q: Can the production capacity and features be customized?

A: Yes, key features such as hopper capacity, production output (ranging from 1000 to 4000 cups per hour), and integration of additional options like cooling or UV sterilization can be customized to fit specific operational requirements. Indian manufacturers and suppliers offer export-ready models with a range of customizations.

Q: What are the maintenance requirements and operational benefits?

A: This machine is engineered for low maintenance, featuring a robust stainless steel build and a CIP cleaning system that reduces downtime. The tool-free changeover, low noise level (<75 dB), and user-friendly touchscreen interface all combine to deliver reliable, effortless daily operation and streamlined shifts.